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Project:
Sport
-
Listing for Category : Show all entries
(Please mouse-over any icon to get a description of that function).
Categories
Show All Entries
- (60)
Research
Workshop
- (1)
Empennage
- (1)
Fuselage
- (22)
-
Baggage compartment...
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Riveted bottom...
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Cheek and joggle...
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Fuselage construction
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Removed Elevators...
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Installed elevators...
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Assembled and...
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Installed rudders...
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Bottom skin fitting,...
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Upper panel, seat...
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Fit front cheek...
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Fit vertical...
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Fit and up drilled...
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Fit horizontal tail...
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Joining tail cone to...
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Started fitting...
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Tailcone final assembly
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Tail spring mount...
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Worked on assembly...
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Assembled side...
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Assembled upper...
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Fitted and assembled...
Firewall
Tail Feathers
Wings
- (22)
Controls
- (11)
Avionics
Lighting
Instrument Panel
Landing Gear
Engine
- (1)
Propeller
Fuel System
- (2)
Interior Finish
Paint / Decals
Inspection
Tools
Builder Name:
Barry Cole
-
Project:
Sport Performance - Panther
-
VIEW REPORTS
Total Hours:
562
Total Flight Time:
4.6
Start/Last Date:
Jan 01, 2018 - No Finish Date
Engine:
Lycoming O-320
Friendly URL:
https://eaabuilderslog.org?s=Sport
Home or Last Project Picture
Jun 04, 2020
Riveted fuel tanks on
- (3 hours)
Category: Wings
After filling tanks completely full and letting them set for 5 days, I was happy to have no leaks! Went ahead and riveted them on .
IMG_3196[1].jpg
May 29, 2020
Dissassembled Carb
- (1 hour)
Category: Fuel System
Disassembled carb for minor overhaul.
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May 29, 2020
Baggage compartment & Elevator push rod tunnel.
- (8 hours)
Category: Fuselage
Today I worked on finishing the elevator push rod tunnel installation and also fabricated the optional baggage compartment panels. Then I installed the previously fitted top skin formers aft of the seat. I also filled both fuel tanks to be sure that there are no leaks before installing them to the wings.
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May 14, 2020
Fitting wings and flaps to fuselage etc
- (14 hours)
Category: Wings
Cut flaps to length, installed inboard rib on both flaps after cutting. Installed drive horn for flap linkage. Mad spring mounts for flap retainer for folding wings. Finished fitting wing walk doubler and riveted it on. Finished riveting wing skins on. Ready for fuel tank install.
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May 12, 2020
Aileron and flap rigging
- (12 hours)
Category: Wings
Installing bell cranks, push rods and joiners for aileron and flap controls. Finished installing control stick. Finished flap handle. Prepped for cutting flaps s12 inches shorter.
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Apr 29, 2020
Installed optional folding wing components.
- (4 hours)
Category: Wings
Fitted wing support brackets to fuselage which included drilling through the side skins and one additional hole through a gusset on the forward hole of bracket. Fabricated the universal joint on the brackets and also the wing support slide tubes so they are ready to install later on.
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Apr 29, 2020
Flap lever and linkage
- (3 hours)
Category: Controls
Installed flap lever and adjuster arms.
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Apr 24, 2020
Aileron bell crank installations.
- (6 hours)
Category: Controls
Installed bearings in bell cranks and made aileron push tubes. Cut clearance for bell crank on number 1 wing rib on left wing.
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Apr 23, 2020
Installed Wings
- (6 hours)
Category: Wings
Installed wings and adjusted the guide plates and rollers. Checked wing incidence after leveling fuselage. Then we measured triangulation from firewall to back corners of each wing. It was withing 1/32"". Very happy with how easy this step was, lock pins slide in effortlessly after proper adjustment. Drilled rear spar holes once everything was set. Drilled aileron joiner and removed wings. Installed nylon spacers for rear spars. Began assembly of aileron push tubes.
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Apr 22, 2020
Finished installing elevator trim cable. Completed final assembly of tail section. Installed spar guide blocks and adjusters. Installed flap detent plate.
- (6 hours)
Category: Controls
Finished installing elevator trim cable. Completed final assembly of tail section. Installed spar guide blocks and adjusters. Installed flap detent plate.
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Apr 21, 2020
Riveted tail section after rigging.
- (2 hours)
Category: Controls
Riveted tail section after rigging.
Apr 21, 2020
Riveted tail section after rigging.
- (2 hours)
Category: Controls
Riveted tail section after rigging.
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Apr 21, 2020
Riveted bottom forward skin on, worked on fitting rudder pedals.
- (3 hours)
Category: Fuselage
Riveted bottom forward skin on, worked on fitting rudder pedals.
Apr 21, 2020
Cheek and joggle fitment, exhust tunnel.
- (8 hours)
Category: Fuselage
Fit left side cheek former's and skin. Finished fitting both cheeks, de burred and dimpled cheeks and former's. Began fitting joggle strips for cowling.
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Apr 20, 2020
Installed aileron hinges and riveted skins on to right wing.
- (6 hours)
Category: Wings
Riveted right skins on, drilled and installed both aileron hinges to rear spars.
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Apr 20, 2020
Riveted more ribs. Ran pitot tube. Conduit
- (7 hours)
Category: Wings
Riveted left wing ribs to main spar. Installed pitot tubing through ribs. Installed plastic conduit through ribs for wiring. Installed bearings in aileron bell cranks. Squared left wing for skinning.
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Apr 19, 2020
Fuselage construction
Category: Fuselage
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Apr 19, 2020
O-320 A1A Assembly
- (40 hours)
Category: Engine
Assembly and powder coating of O-320.
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Apr 16, 2020
Elevator balance, rudder cables, return springs etc
- (12 hours)
Category: Controls
Installed elevator balance weight, installed rudder cables, installed rudder return springs and bracket, installed rudder pedal adjusters. Fitted rudder horn stops. Ran elevator trim cable. Checked rudder travel.
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Oct 29, 2019
Finished elevator aft push tube and painted it. Worked on elevator balance weight brackets. Made master cylinder extensions and mounted master cylinders. Set brake pedal locations.
- (7 hours)
Category: Controls
Finished elevator aft push tube and painted it. Worked on elevator balance weight brackets. Made master cylinder extensions and mounted master cylinders. Set brake pedal locations.
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Oct 28, 2019
Removed vertical stabalizer to install elevator down stop. Worked on elevator aft push pull tube.
- (4 hours)
Category: Controls
Removed vertical stabilizer to install elevator down stop. Worked on elevator aft push pull tube.
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Oct 15, 2019
Removed Elevators and riveted inner ribs and drive horns onto inner ribs. Reinstalled elevators and re leveled. Drilled hole in drive horn for heim bearing installation per build manual.
- (5 hours)
Category: Fuselage
Removed Elevators and riveted inner ribs and drive horns onto inner ribs. Reinstalled elevators and re leveled. Drilled hole in drive horn for heim bearing installation per build manual.
Sep 13, 2019
Installed elevators and leveled and fixtured for elevator drive horn installation
- (2 hours)
Category: Fuselage
Installed elevators and leveled and fixtured for elevator drive horn installation
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Sep 12, 2019
Assembled and installed control stick assembly. Installed nylon slide nblocks for wing spars.
- (14 hours)
Category: Fuselage
Assembled and installed control stick assembly. Installed nylon slide nblocks for wing spars.
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Sep 11, 2019
Installed rudders and brake pedals. Installed upper and lower nylon blocks for spar sliders.
- (4 hours)
Category: Fuselage
Installed rudders and brake pedals. Installed upper and lower nylon blocks for spar sliders.
Aug 21, 2019
Bottom skin fitting, assembly of rudder and brake pedals.
- (8 hours)
Category: Fuselage
Did final fit of bottom skin and prepped for final riveting. Started assembling rudder and brake pedals.
Aug 20, 2019
Upper panel, seat back construction.
- (12 hours)
Category: Fuselage
Built forward upper fuselage panel between inst cluster and firewall. Built seat back assembly.
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Aug 01, 2019
Fit front cheek former's.
- (5 hours)
Category: Fuselage
Fit front cheek former's.
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Jul 26, 2019
Fit vertical stabilizer, worked on main gear
- (9 hours)
Category: Fuselage
Fit vertical stabilizer and up drilled and bolted on to tail cone and horizontal. Fit and prepped main landing gear for paint. Made attach brackets for main gear and painted all components. Mounted tires to wheels.
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Jul 25, 2019
Fit and up drilled all horizontal brackets
- (5 hours)
Category: Fuselage
Fit and up drilled all horizontal brackets and mounted horizontal with bolts. Began fitting vertical stabilizer.
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Jul 10, 2019
Fit horizontal tail and brackets
- (5 hours)
Category: Fuselage
Fit horizontal tail and brackets. Leveled and squared horizontal to fuselage. Trimed horizontal to fit tail cone. Appled service bulliten to correct angle of incidence to 0 degrees.
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Jun 20, 2019
Joining tail cone to front cage.
- (14 hours)
Category: Fuselage
Fit front fuselage to tail cone, remove, debur and dimple holes. Bolt two together.
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Jun 19, 2019
Started fitting skins to fuselage cage.
- (4 hours)
Category: Fuselage
Started fitting skins to fuselage cage.
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Jun 12, 2019
Tailcone final assembly
- (8 hours)
Category: Fuselage
Assembled and worked on final assembly of tail cone. Finsihed all riveting except bottom skin to longerons.
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Jun 06, 2019
Tail spring mount and tail cone rear.
- (16 hours)
Category: Fuselage
Finished assembling tail cone and tail spring mount. Dissassembled for debur and dimpling.
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Jun 02, 2019
Worked on assembly of push rod tube cover.
- (4 hours)
Category: Fuselage
Worked on assembly of push rod tube cover.
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May 22, 2019
Assembled side panels and bottom panel to bulkheads, squared assembley and updrilled.
- (8 hours)
Category: Fuselage
Assembled side panels and bottom panel to bulkheads, squared assembley and updrilled.
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Apr 24, 2019
Assembled upper formers and upper skins on rear fuselage.
- (3 hours)
Category: Fuselage
Assembled upper formers and upper skins on rear fuselage.
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Apr 22, 2019
Fitted longerons & stiffners to rear tail cone panels.
- (8 hours)
Category: Wings
Fitted longerons and stiffners to rear tail cone side pannels. Disassemled, deburred and dimpled rear cone side panels.
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Apr 21, 2019
Fitted and assembled bulkheads.
- (5 hours)
Category: Fuselage
Fitted and assembled bulkheads.
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Apr 16, 2019
Installed elevator balance weight, installed rudder cables, installed rudder return springs and bracket, installed rudder pedal adjusters. Fitted rudder horn stops. Ran elevator trim cable. Checked rudder travel.
- (12 hours)
Category: Controls
Installed elevator balance weight, installed rudder cables, installed rudder return springs and bracket, installed rudder pedal adjusters. Fitted rudder horn stops. Ran elevator trim cable. Checked rudder travel.
Apr 10, 2019
Fitted fuel tanks to wings
- (8 hours)
Category: Wings
Fitted fuel tanks to wings and drilled holes where needed to tank attachment to spars. Deburred and dimpled. Countersunk spars where needed.
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Feb 22, 2019
Left & Right fuel tank assembly proceedure.
- (33 hours)
Category: Wings
Assembled left fuel tank, installed fuel sender and made float arm to specs. Fitted fuel cap flanges and fuel tank drains. Dissasembled, deburred and dimpled left tank. Cleaned and scuffed skin. Installed fuel sender and used Flamemaster B2 while riveting fuel cell together. Same process used for right tank.
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Feb 19, 2019
Built fuel tank jig.
- (2 hours)
Category: Fuel System
Made fuel tank jig for fuel tank construction.
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Feb 18, 2019
Finished wings, on to fuel cells.
- (12 hours)
Category: Wings
Installed wing skins and leading edge skin. Deburred and dimpled all skins. Deburred ribs and dimpled ribs. Countersunk spars, riveted rear spr plate on, dimpled rear spar, installed skins on.
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Feb 17, 2019
Squared and leveled right wing, began installing upper wing skins.
- (2 hours)
Category: Wings
Squared and leveled right wing, began installing upper wing skins.
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Feb 09, 2019
Installed pitot tube connection and riveted the skins on the left wing.
- (4 hours)
Category: Wings
Installed pitot tube connection and riveted the skins on the left wing.
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Feb 08, 2019
Debur, dimple and countersink.
- (4 hours)
Category: Wings
Debuured and dimpled the left wing ribs and countersunk main spars. Installed skins back on to wing. Checked all hole alignment and dimples.
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Feb 07, 2019
Debur, dimple repeat.
- (8 hours)
Category: Wings
Worked on deburring and dimpling left wing skins. Installed pitot doubler and pitot fitting. Started deburring ribs and preparing to dimple ribs. Finished dimpling left wing skins.
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Feb 06, 2019
Removed skins from left wing for deburring and dimpling. Made inspection plates for both wings and installed left plate on skin.
- (8 hours)
Category: Wings
Removed skins from left wing for deburring and dimpling. Made inspection plates for both wings and installed left plate on skin.
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Feb 05, 2019
Fitted all skins and updrilled to #40 on left wing.
- (7 hours)
Category: Wings
Fitted all skins and updrilled to #40 on left wing.
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Feb 03, 2019
Mounted right wing ribs and riveted.
- (5 hours)
Category: Wings
Riveted right wing ribs to main spar. Started on left wing.
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Feb 02, 2019
Shortened rear spars as per plans for sport wing. Cut holes in rear spars for aileron drive linkage.
- (2 hours)
Category: Wings
Shortened rear spars as per plans for sport wing. Cut holes in rear spars for aileron drive linkage.
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Jan 31, 2019
Spar construction
- (52 hours)
Category: Wings
Spent 52 hours assembling both wing spars using hydrolic squeezer from SPA. Worked out great!
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Jan 24, 2019
Wing construction
Category: Wings
Wing construction
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Jan 17, 2019
Aileron Construction
- (16 hours)
Category: Controls
Started and finished ailerons.
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Dec 22, 2018
Flap construction
- (11 hours)
Category: Controls
Construction of flaps and installation of flap hinges.
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Jan 26, 2018
Building of the empennage.
- (62 hours)
Category: Empennage
Photos of the horizontal stabilizer, vertical stabilizer, elevator and rudder.
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Photo Feb 20, 13 51 41.jpg
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Jan 09, 2018
Kit Delivered, Inventory checked. Unpacked
- (5 hours)
Category: Workshop
Kit delivered, had some damage to cowling, but everything was fine. Unpacked everything, checked for damage and organized the parts and hanger.
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Dec 31, 1969
Set up wing jigs and began working on wing ribs.
- (16 hours)
Category: Wings
Set up wing jigs and began modifying the wing ribs according to build manual.
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